How to Reline a Full-Face Helmet


Daniel ST.

When it comes to helmet safety, maintaining the integrity and comfort of your gear is paramount. A well-fitting helmet provides the necessary protection and enhances your riding experience. Over time, the padding inside a full-face helmet can wear out, compromising safety and comfort. That’s where helmet relining comes in. In this comprehensive guide, we’ll walk you through the step-by-step process of relining your full-face helmet, ensuring a secure fit, and extending its lifespan. Whether you’re an experienced rider or a novice, learning how to reline a full-face helmet is essential for every motorcycle enthusiast.

How to Reline a Full-Face Helmet

How to Reline a Full-Face Helmet

Thankfully, relining your full-face helmet is pretty straightforward and requires no special skill set. Here are the steps you need to follow:

Unhook the Chin Strap of your Full-Face Helmet: Unhooking the chin strap is the first step in the helmet relining process. Locate the buckle beneath your chin and release it by pressing the release button. Gently pull the strap through the buckle until it is completely unhooked.

Remove the Cheek Pads of Your Helmet: Remove the cheek pads from your helmet. These pads are usually held in place with snaps or Velcro attachments. Carefully detach them by unfastening the snaps or gently pulling them apart if they are attached to Velcro. Take your time to avoid damaging the pads or the helmet’s interior. Once removed, set them aside for later reattachment.

Locate the Attachment Points For the Head Liner: Now, it’s time to locate the attachment points for the headliner. These attachment points may vary depending on the helmet model. Look for small metal snaps or Velcro strips around the helmet’s interior. These attachment points secure the helmet liner and must be located for proper removal and replacement.

Gently Tug on the Head Liner until you Hear a Popping or Tearing Sound: To remove the helmet liner, gently tug until you hear a popping sound if it has snap attachments or a tearing sound if it’s attached with Velcro. The liner should come loose from the helmet’s interior. Exercise caution and avoid pulling too forcefully to prevent any damage.

Pull out the Unhinged Helmet Liner: Once the helmet liner is detached, carefully pull it out of the helmet. Be mindful of any wires or other components that may be attached to the liner. Avoid bending or twisting the liner excessively to maintain its shape and integrity.

Align your new Helmet Liner to match the Attachment Points of the Helmet: Now it’s time to align the new helmet liner with the attachment points inside the helmet. Make sure the liner is positioned correctly, matching the snaps or Velcro strips you identified earlier. Proper alignment ensures a secure fit and maximum comfort. Take a moment to adjust the liner as needed to ensure it lines up perfectly with the attachment points.

Gently Push the Helmet Liner into your Helmet: With the new helmet liner properly aligned, gently push it back into the helmet’s interior. Apply even pressure to ensure it fits snugly without any folds or wrinkles. Once the helmet liner is in position, verifying that it attaches properly to the designated points is crucial. You can use a debit or plastic card to assist you in ensuring a secure connection. Carefully press along the attachment areas, ensuring they snap or grip firmly. This step guarantees the liner won’t come loose during use, providing optimal safety and stability.

Refit your Cheek Pads and Carefully Thread the Chin Strap through it: Now that the helmet liner is securely in place, it’s time to refit the cheek pads. Attach them back to the helmet using the original snaps or Velcro attachments. Ensure a snug fit and proper alignment. Once the cheek pads are back in position, carefully thread the chin strap through the designated slots, ensuring it is correctly positioned for proper helmet fastening.

Test the Helmet after Reline: The final step is to test the helmet after relining. Put it on and fasten the chin strap securely. Ensure the helmet feels comfortable and snug and doesn’t move excessively when you shake your head. Perform simple head movements to verify that the new padding provides stability and doesn’t cause discomfort or irritation.

Signs Indicating the Need for Relining

Most times, helmet users are unaware of the various signs indicating your helmet needs a new liner. If you are oblivious to such signs, here are some to look out for:

1. Loose or Shifting Helmet Fit

If you notice that your helmet feels loose or shifts around while riding, it may be a clear sign that relining is needed. Over time, the padding inside the helmet can compress, losing its ability to provide a snug and secure fit. This compromises comfort and safety. Relining the helmet will restore the proper padding thickness, ensuring a secure and stable fit that stays in place, enhancing your riding experience.

2. Excessive Helmet Odor

If your helmet emits unpleasant odors even after regular cleaning, it could indicate that the padding has absorbed sweat, oils, or other substances over time. The accumulation of these substances can lead to persistent and unpleasant smells. Relining the helmet allows you to replace the old, odor-absorbing padding with fresh, clean material, eliminating unwanted smells and ensuring a more pleasant and hygienic helmet-wearing experience.

3. Worn or Damaged Padding

Inspect the interior padding of your helmet for signs of wear or damage. If you notice flattened areas, tears, or significant deterioration, it’s time for a reline. Worn padding loses its ability to provide adequate cushioning and impact absorption, potentially compromising the helmet’s protective capabilities. By replacing the worn or damaged padding, you restore the helmet’s original protective properties, ensuring optimal safety in the event of an accident.

4. Discomfort or Pressure Points

Experiencing discomfort or developing pressure points on your head while wearing the helmet indicates that the padding has become compressed or worn out in certain areas. This can lead to soreness, headaches, or even distractions while riding. Relining the helmet allows you to add fresh, evenly distributed padding, eliminating discomfort and ensuring a comfortable fit that conforms to the shape of your head, enhancing both safety and enjoyment.

5. Increased Noise Levels

If you notice a significant increase in wind or road noise while wearing your helmet, it may be a sign that the padding has deteriorated or compressed over time. Damaged or compressed padding fails to provide adequate sound insulation, increasing noise levels. By relining the helmet with new padding, you can restore its noise-reducing capabilities, creating a quieter and more enjoyable riding experience while protecting your ears from excessive noise exposure.

Final Thought

Your helmet is your ultimate protective gear on the road, and its maintenance should be a top priority. Regularly inspecting and relining your helmet ensures optimal safety and performance. You invest in your well-being by taking the time to reline your helmet. Relining restores the helmet’s original protective properties, allowing you to ride confidently and with peace of mind.

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